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TESTEX Smart Sample Cutting System

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The TESTEX Smart Sample Cutting System allows fast and accurate sampling of textiles (e.g. finished garments, semi-finished textiles, fabrics, etc.), saving up to 90% of the sampling time and shortening the textile inspection cycle by 2-3 hours. Applicable to a variety of testing items, such as color fastness, physical properties, combustion properties, and chemical properties. The TESTEX Smart Sample Cutting System is widely used by factory laboratories, testing centers, and other institutions. This sample-cutting machine meets GB/T, FZ/T, ISO, EN, JIS L, AATCC, ASTM, CAN, AS, and other types of textile testing standards.

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Description

Application of TESTEX Smart Sample Cutting System

It saves 90% of sample cutting time and speeds up the whole test. The cutting is precise and the sample qualification rate is higher. The sample graphic library covers more than 95% of the textile testing items. It meets most sampling requirements, such as abrasion & pilling tests, tearing strength tests, waterproof tests, anti-static tests, tensile strength tests, color fastness tests, etc. Flexible cutting pattern, easier sampling. It can achieve multi-station cutting (cutting different fabrics at the same time), multi-layer cutting (thickness up to 3mm), shaped cutting (irregular shapes), etc. This Smart Cutting System consists of sample cutting software, a cutting machine, a computer, and a projector. The working principle: The operator lays out the shapes of cutting samples in the software. then the projector projects the layout onto the working table, and after starting the cutting button, the cutting machine can automatically cut out the samples as required.

Features of TESTEX Smart Sample Cutting System

1. Saves 90% of cutting time, speeding up the whole test.

It can finish the task in 3 minutes by multi-layer sample cutting, which ordinarily takes 30 minutes by manual cutting.

2. Precise cutting, higher sample qualification rate.

Cutting accuracy reaches 0.1mm and the error rate of back-and-forth cutting is less than 0.01mm,

especially when a large number of samples are cut, the overall sample qualification rate is much higher than the results of manual cutting.

3. The sample graphic library covers more than 95% of the textile testing items.

It meets most sampling requirements, such as abrasion & pilling tests, tearing strength tests, water repellency tests, anti-static tests, tensile strength tests, color fastness tests, etc. It complies with GB/T, FZ/T, ISO, EN, JIS L, AATCC, ASTM, CAN, AS, and other types of textile testing standards.

4. Flexible cutting pattern, easier sampling.

It can achieve multi-station cutting (cutting different fabrics at the same time), multi-layer cutting (thickness up to 3mm), irregular-shape cutting, and stacked cutting (same sampling from different tests can be cut at the same time) Besides, you can mark samples by using the software. ( like warp and woof, front and back, report number, shrinkage dots marking, etc.)

 

The Working Process of TESTEX Smart Sample Cutting System

(1) Connect the customer’s textile testing-related ERP or LIMS system to the TESTEX Smart Sample Cutting System (or the corresponding QR code from the customer can also be scanned ); if the factory or testing center is not equipped with an ERP or LIMS, it is also possible to create sample cutting templates directly on the sample cutting software;

sample cutting machine

(2) The sample cutting system automatically recognizes the corresponding sample cutting requirements (e.g., cutting size, cutting into round or square or anisotropic);

sample cutting machine layout

(3) The layout of sample-cutting: The cutting software can be used for sample-cutting layout (the proportion of the whole piece of fabric to be cut, how many circles, how many squares, etc., as well as the size of the cut), such as 4:3, 1:2, etc., all can be set, and you can also click on the “smallest-area” layout, to save fabrics;

sample cutting machine

(4) Turn on the projector, project the sample-cutting layout onto the cutting machine table, and keep the whole piece of fabric flat on the table, then you can clearly see the layout with different shapes and sizes of the cutting samples;

(5) Start the “cutting” button, then the smart cutting machine starts to cut the fabric, according to the system’s algorithm, and travel by the most time-saving path. It can cut out the samples in full compliance with the layout; The cutter head can rotate 360°, and the blade is sharp and precise, meanwhile, there is an infrared sensor function, touch emergency stop to avoid cutting accidents;

fabric sample cutting machine

(6) Just collect the samples after cutting. Fabric of 1.4m*1m can be cut in just 3 minutes; while traditional manual cutting takes 30 minutes. It Saves 90% of the time.

 

Applicable test items and standards

Test Items Corresponding Standards
Abrasion & Pilling GB/T4802、 ISO12945 JIS L1076ASTM D4970 
Tearing Strength
GB/T3917  ISO 13937  JIS L1096 ASTM D751 
Water Proof
GB/T4745、ISO 4920、AATCC 22、ISO 9865、JIS L1092 
Antistatic Test GB/T12703 、 GB/T 22042、EN 1149、ISO 6330 
Core Suction Height GB/T21655、JISL1907、ISO6330 
Dimensional Stability
GB/T 8629、ISO 6330、JIS L0217、AATCC 135、AS2001.5.4 
Elastic Elongation FZ/T01062、ASTMD3107、JIS L1096、EN 14704 
Tensile Strength GB/T3923、 ISO 13934 、 ASTM D5034、EN 29073-3 
Fabric Weight GB/T4669、ASTM D3776、ISO 3801、JIS K6772、EN 12127 
Abrasion Resistance GB/T21196.2、ISO 12947、ASTM D3884、AS 2001.2.28 
Peel Strength FZ/T80007.1、ISO 8096、JIS L1089、ASTM D2724 
Burst Strength  GB/T7742.1、ISO13938-1、ASTM D3786 
Seam slippage GB/T13772.1 、 FZ/T20019、ISO13936 、 JIS L1096 
anti-hooking GB/T11047、BS8479、ASTMD3939 
down-proof GB/T12705 、 GB/T 14272、EN 12132、ISO 6330 
Colorfastness to rubbing GB/T3920、AATCC 8、ISO 105 X12、ASTM D2054、JIS L0849 
Colorfastness to sunlight GB/T8427、AATCC-16(3)、ISO 105-B02、ASTM D6544 
Other color fastness items GB/T、FZ/T、ISO、EN、JISL、AATCC、ASTM、CAN、AS 
Flammability GB/T5455、FZ/T01028、ISO 3795、GB 8410、ASTM D5132 
other items ……

 

Product model and specification of TESTEX Smart Sample Cutting System

Model Working Area (cm) Weight(kg) Power (kW) Warranty Period
 

Basic Version

FTC6060 60*60 400 4.5 1 year
FTC1410/1610 140*100/160*100 600 4.5 1 year
FTC1516 150*160 650 4.5 1 year
FTC1810/1812 180*100/180*120 700 4.5 1 year
FTC2516 250*160 1000 9.5 1 year
FTC3020 300*200 1200 9.5 1 year
 

Premium

Version

FTC6060 60*60 400 4.5 2 years
FTC1410/1610 140*100/160*100 600 4.5 2 years
FTC1516 150*160 650 4.5 2 years
FTC1810/1812 180*100/180*120 700 4.5 2 years
FTC2516 250*160 1000 9.5 2 years
FTC3020 300*200 1200 9.5 2 years
 

Cutting accuracy: ±0.1 mm

The error rate of back-and-forth cutting: ≤ 0.01 mm

Maximum cutting thickness: 3mm

Power supply: 220V/380V  50Hz-60Hz  20A-40A

Fabric fixing method: vacuum adsorption to ensure flatness

Abrasion resistance lifetime of work table: 1 year, need to replace it.

 

Standard order: smart sample cutting software, smart cutting machine, computer, projector

Optional: Inkjet marking function of the software

Difference between the premium version and the basic version: the premium version is equipped with motors and a servo from Panasonic, a well-known brand.

 

After-sale Service of TESTEX Smart Sample Cutting System

1. Basic version of the 12-month warranty, the premium version of the 24-month warranty, time from the delivery of equipment;

2. The customer can get the upgrading sample graphics free every year;

3. TESTEX provides software upgrade service free;

4. Free technical support and service.

 

The Smart Fabric Sample Cutting Machine is on hot sale!  Welcome to contact us for more details of the TESTEX Smart Sample Cutting System










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    What is a Fabric Weight Cutter?


    GSM machine, also known as fabric weight GSM, is mainly used in textile fabrics, leather, copper foil, glass fiber and other industries, used to measure the weight of product unit area. At present, some people call the fabric sampler cutter, some call the sampler cutter and the electronic balance together.

    Why do you Need a Fabric Weight Circular Cutter?


    In the process of fabric production, various tests are needed. In order to the consistency of the test standards and reduce the error of the test, we need deal with the test samples in a unified way by gsm fabric cutter. The GSM cutter and scale are used together, according to the fabric gsm cutter calculation, we can get the test samples suitable for us. The fabric punch and scale is a necessary testing instrument.

    Instrument Operation


    1 Lay the fabric to be cut flat on the GSM cutter pad, place the disc sampler on the fabric, pull out the locking device on the sampler, rotate about 90 degrees. Hold the outer cover in one hand, hold the handwheel in the other hand, and apply certain pressure, then rotate the handwheel clockwise (the angle is greater than 90 degrees) and cut the round sample.

    2 When the sample cutter is used, lock the device and rotate to the position so that the blade cannot be exposed to avoid danger.

    Notice


    1 The blade edge of this instrument is sharp, do not put your hand on the bottom to avoid injury during use.

    2 The sample should be cut on the GSM cutter pad, the instrument should be cleaned when not used and placed in the instrument box to avoid damage.

    3 If the blade is not sharp after a period of time, it is necessary to replace the blade.

    Test Result


    What is GSM in fabric? After taking the sample, weighing it on an electronic balance with an accuracy of 0.01g. After reading, the weight displayed is multiplied by 100 to be the weight of the sample of 1m². For example, the weight of the sample read by the electronic balance is 3.57g. then, The weight of the sample of 1m²(100 GSM fabric) is 357g.

    If you want to know more about GSM weight cutter machine price, or even more, please contact us.

     

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