Surgical Mask Making Machine Introduction
This surgical mask machine can forming masks bodies automatically by combining 2 layers of pp non-wowen fabric and one melt-blown non-wowen fabric together, at the same time insert the nose clips inside, then get the mask bodies. The cutting machine can cut the earloops into pcs with specific length. Finally the ultrasonic machine weld the two togher, the complete mask finished. This mask producing solution can be adopted according the capactity requirements, normal productivity can be up to 120 pcs / min.
Masks Produced by this Line Can Meet Testing Standards
- Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
- Medical Surgical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101)
Machine Line Specifications
|Capacity||110 ~ 130 Pcs/ Min（Actual Production）|
|Production Procedure||Automatic Mask Bodies Forming + Manual Welding|
|Production Components||Mask Body Forming Machine 1 Set|
|Earloops Cutting Machine 1 Set|
|Ultrasonic Welding Machine 4 ～ 8 Sets(Or On Demand）|
|Packaging List||Case 1（Mask Body Forming Machine +Cutting Machine）：2550 x 1660 x 1600 mm, 555 kg|
|Case 2（Ultrasonic Welding Machine 3 Sets）：700 x 1500 x 1200 mm, 380kg|
|Case 3（Ultrasonic Welding Machine 3 Sets）：700 x 1500 x 1200 mm, 380kg|
|Area Occupied||Around 25 Square Meters|
TM120 Mask Producing Process
1.Mask Body Forming Machine
It realizes the functions of automatic feeding of fabrics, integration and layered folding of multi-layered fabrics, compaction of folded fabrics, side knurling and flattening of flat masks, and functions of split cutting.
Production Speed: 110 ～ 160 Pcs / Min
Mask Dimensions: Standard 175(Length) x 95(Width) mm
Function: Forming Mask Bodies automatically
Features: Photoelectric detection, total count, batch count, accurate feeding
Electrostatic treatment: frame, grounding resistance is less than 100 ohms
Power Consumption: 4 Kw
Machine Size: 2550 x 1660 x 1600 mm
Total Weight: 520 kg
2.Earloop Cutting Machine
The rolled earloops are automatically cut to a specific length (18cm for adults) for the next mask welding process.
Cutting Speed: 120 ~ 240 Pcs / Min
Feeding Speed: 700 mm / s
Power: 500 W, 220V 50/60 Hz
Packaging Size: 560*450*400mm
Weight: 25 KG
Cutting Width: 80 mm
3. Ultrasonic Mask Earband Welding Machine
Used to weld the earloops to the mask body, with the operation of labor, then get the final masks, numbers of the welding machine can be adjusted to match the full capactity of the mask body machine, 4 ~ 8 labors are needed to increase the productivity.
Output Power: 1200 W
Frequency: 20000 Hz
Driver Method: Ultrasonic
Power Consumption: 500 W
Machine Size: 650 x 400 x 1000 mm
Weight: 30 kg
TM120 vs Fully Automatic Mask Production Machine in the Market
How to choose a face mask production machine? From the feedback of customers, they are Stability, Leadtime, Total Investment(not only the mask machine line itself, also the raw materials, the facilities, and etc.), and the Capacity, here we compare our TM120 mask making machine with the Automatic Mask Production Line in the Market, that’s why we recommend TM120 over the automatic one, especially for those new participents who have limited or no experience in manufacturing medical face mask before.
|TESTEX TM120||Automatic Face Mask Production Machine in the Market|
Simple structure, manual cooperation with machine, low probability of problem
Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, one machine has a problem, the entire line stops
|10 Days||30 Days|
Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time
Large area, need to hire professionals to commission, long set-up time, difficult
|110 ~ 130 Pcs/Min||60 ~ 80 Pcs/Min|
(i) If it is unstable, often shut down, the loss is huge
(ii) The sooner you invest in production, the less the risk and the huge the return
(iii) A full-automatic line has less labor but is limited by the cooperation degree of each machine. Generally, it can reach 60 ~ 80 pcs/min. The main body of the TM120 can run at high speed, and the production capacity depends on how many workers are welding the earloops. At present, the cost of labor is very small compared to the revenue of masks.
About TESTEX: A Company You Can Trust
TESTEX (TESTEX INSTRUMENT LTD) is a national high-tech enterprise and SGS ISO certification company that develops and manufactures testing instruments for textile laboratories. 90% of the TESTEX brand instruments are sold to Europe, America, and Asia. Customers include NASA, NASA, National laboratories such as the Naval Academy and university research institutes, as well as international inspection agencies such as ITS, SGS, etc., and automotive brands (interior textiles) such as Land Rover, and apparel brands NIKE, Under Armour, Uniqlo, etc.
There are more than 100 models of testing equipment developed and manufactured by the Test Division, covering the testing of the performance of various types of textiles and their properties, as well as testing equipment for epidemic prevention materials such as masks and protective clothing.
TESTEX has rich experience in the R&D, manufacturing, sales, after-sales training of equipment, and always takes the core value of “We endeavor to achieve our customers’ success, then achieve our staffs’ value, thus achieve our shareholders’ goals.”