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APL150 surgical mask making machine Surgical Face Mask
Making Machine 150 Pcs/Min
● 150 pcs / min, stable running
● Earloop inward, nice packing
● Easy set-up, and less downtime
● English after-sales service
● Light-weight, small size

Surgical Medical Face Mask Making Machine 150 Pcs/Min

4.3 (10 reviews)

Surgical Medical face mask making machine, specialized in face mask production machines, produced a mass of surgical medical face masks.

High-quality mask manufacturing machines, suitable built to different kinds face making masks, including GB, EN, ASTM standards.


Description

Surgical Mask Making Machine Applications

A surgical face mask making machine is suitable for producing single-use medical face masks. After the raw materials are transported into the automatic face mask body making machine for forming, the earloops welding machine will form the earloops inwards and finish packing in the APM10 automatic mask packing machine.

The current model we offer is APL150 Surgical Mask Making Machine, which is able to produce most different customer requirement standards of the medical protective masks, including GB 19083, EN14683 Type I, Type II, Type IIR, ASTM 2100 level 1 2 3, etc.

Surgical Mask Making Machine Mask Production Process

The stages of the mask production line including raw materials feeding, forming mask bodies, welding earloops, earloops folding, are all be handled automatically on this model of surgical face mask making machine.

Top Features of the Surgical Face Mask Making Machine

Satisfied different medical protective masks by the standard Medical Mask Making Machine can produce the medical protective masks including, GB 19083, EN14683 Type I, II and IIR, ASTM 2100 level 1 2 3. (Depends on Raw Materials.)
Easy to use Easy to install, no need for a professional worker, solute the problem to find skilled workers with a background in the PPE industry, the mask making machine simple to use and high capacity.
High speed production High stable running at the capacity of 150 pcs/min, faster production mask capacity, better mask maker.
Full automatic Complete servo motors driving and controlling system in mask manufacturing machine, integrated control, save labors.
High quality and Stable running SMC cylinder, ultrasonic welding machine produces consistent and precision results, no frequently jamming, neatly wrapped edges, and more stable ear strap welding.

Testex offer Surgical Mask making machine VS Other mask machines

Face Mask Production Line we offerMask Manufacturing Machine in the market
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QualityBrand accessories: SMC cylinder, servo motor, belt and etc.Most are no warranty for key components for low-cost purpose, which result in endless after-sales problems.
FunctionEarloop inward forming at high-speed 150pcs/min, automatic packing with neatly mask piles, more saving-labor. As a produce mask manufacturer, time is money, automatic packing a whole pack of masks selling, fast produce, and immediate selling.Most other mask makers in the market, in pursuit of high speed, usually using the earloop outward forming, it needs more labor to pack the masks for a bag for sale, so that would waste money, waste time, less efficiency, even lose the market.
AreaVery compact, needs less space, less shipping costs(-50%)Large footprint, not easy to operate, high shipping cost (+50%).
ServiceGood after-sales service, fast assistance with installation, mask production line can start in half an hour, high efficient capacity produce masks, fast returns.Debug the mask manufacturing machines on your place for 12 to 17 days, machines can not persist running stable, production interruption means low capacity.
OtherWe provides an completely mask manufacturing machine accessories list, you can replaced accessories at any time.Without accessories list, cannot change the accessories.

Surgical Mask Making Machine Structure

This medical surgical mask making machine is comprises an APL150 mask machine manufacturer and an APM10 automatic mask packing machine. Each component of the surgical face mask making machine is entirely standardized, modularized and automated, which can achieve maximum high speed and stable production, save labour.

Romania’s surgical mask making machine customer sent us a video of their daily disposable mask making machine. They are using our previous 4th generation surgical mask making machines. After months of production, the surgical face mask making machines are still performing very stable. They plan to upgrade to our latest surgical mask making machine.

How to verify the quality of surgical mask making machine: the ultimate tip for face mask making machine buyers

The one-hour webinar will help you see the real performance of our surgical face mask machine manufacturer, like this one on the left.

One-hour webinar of continous face mask production line on surgical mask making machine

If you can not pay an on-site visit to the surgical mask making machine manufacturers or face mask making machine factory, this one-hour webinar tip will help you have a solid picture of the face mask making machine you gonna buy, with no tricks or facts hidden by video editing or shooting with a marketing purpose.

First surgical mask making machine in Greece, introduced to Prime Minister of Greece.

Mr. Costas (Our Customer)

So, this is the disposable mask making machine. Everything happened very quickly. I had an amazing experience; after all the years I’ve been working, the customs were waiting for us to close up. Imagine, the airplane landed on 5 o’ clock, the mask machine manufacturer was cleared at customs that same day, the truck was waiting, it arrived to Xanthi at 8:30 in the morning, and at 1 or 2 in the evening, I was sent a video where the machine was working already. Things I’ve seen for the first time, very interesting, but what’s the most important?

That all this gives us courage, gives amazing strength to our people, …

Mr. Mitsotakis (Prime Minister of Greece)

Good. I want to thank you all for your amazing work. I’m glad that you’re creating an ecosystem in Greece of verticalized production of protective equipment. I’d be glad to visit your installation in Larissa and you, Thrace Plastics, in Xanthi. I’m wishing you success and congratulations again.

Testimonials from Surgical Mask Making Machine Customers

Surgical Medical Face Mask Making Machine FAQs

Can the surgical face mask making machine produce ASTM Level 1, 2, 3 masks?

Yes of course, type of ASTM Level 1, 2, 3 masks, depending on raw materials used and environment masks are produced in, and also suitable to produce GB 19083, EN14683 Type I, Type II, Type IIR standards masks.

How about the disposable mask making machine quality and running speed?

High- quality components built to machine, stable running high speed at 110 pcs/min.

How to install the surgical medical face mask making machine?

We provide some installation videos of the surgical face mask making machine. Anything you need, please feel free to get in touch with us.

If you have any further questions, please contact us:









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    10 reviews for Surgical Medical Face Mask Making Machine 150 Pcs/Min

    1. Jonathan

      Hi I’m interested in the full setup could you please tell me full details and prices

      • testextextile

        Thank you for your message, could you please leave your country and email adress, then we’ll quote you better asap!Best regards.

    2. Amir khan

      I am interested semi auto machine

      • testextextile

        Thank you for your message, could you please leave your country, then we’ll quote you better asap!Best regards.

    3. Shah

      Hi I’m interested in the full setup could you please tell me full details and prices

      • testextextile

        Thank you for your message, could you please leave your country, then we’ll quote you better asap!Best regards.

    4. Omar Silva

      I am interested in the business and you seem to have the full package. I live in Cape Verde, and would like to have the price for each of your machines, the Raw Materials and shipping to Praia in Cape Verde. I would also like to know more on the functioning of the machines, the frequency for reloading of Raw Matetial and the amount needed for maximum capacity production.

      • testextextile

        Hello dear, we had reached you through email, kindly please check it, best regards!

    5. Miles Baker

      Interested i want more information.

      • testextextile

        Thank you for interesting in it, we will reply you asap!

    6. Dana Adams

      Interested to learn more

    7. Joel

      How much for a one unit of the machine?

    8. ASHWIN

      I WANT MORE INFORMATION OF THIS MACHINE

      • testextextile

        Hi ASHWIN, We got your inquiry, our sales will follow up your case and send more information to you soon, thank you!

    9. Anil p chauhan

      Mask making machine

      • testextextile

        Hi Anil, We got your inquiry, our sales will follow up your case and contact you soon, thank you!

    10. Faqir Hussain Awan

      Need to buy model non TM 120 . And required all necessary details about it.

      Best Regards

      • testextextile

        Dear Faqir, thank you for your comments, our sales engineer will contact you soon.

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      Mask manufacturing machine problems-solving and troubleshooting Q&A


      Here we have collected some of the problems we have found when commissioning the mask making machines and producing masks, as well as some of the problems from customer feedback and inquiries for solutions.

      These problems can be generally categorized into:

      • Mask quality is not up to the requirements,

      • Mask production volume is not up to the expected requirements, resulting in a very high overall production cost of the mask.


      Part 1: Mask Quality  Issues Q & A


      Q1: The mask bodies are not cut in the middle of the welding area?

      A1: Cloth cutter not adjusted to a proper position.

      Solution: Try to rotate the cutter control switch to adjust it clockwise or counterclockwise, and then press the "Inch" button to run the machine at a very low speed to check whether the problems solved.




      Q2: Mask bodies' length is not stable, lengths are at the normal range when running in the early period of production, but then shortens and narrows in width when the fabric is running out?

      A2: As the diameter of the mask fabric roll becomes smaller, the torque becomes smaller, resulting in additional force acting on the longitudinal side of the fabric, causing stretching, and as the stretch tightens, the mask body is welded and cut, with subsequent retraction of the length in its natural state, resulting in a smaller length.
      The basic reason is that the physical properties of nonwoven and meltblown fabrics are not suitable, and the longitudinal elasticity is not within a reasonable range.

      Solution: Choose qualified fabric material.




      Q3: Horizontal folds and cracks in the mask piece?

      A3: In the process of creating 3 creases in the mask piece, the fabric is too brittle due to insufficient lateral elasticity, causing it to break.

      Solution: You should validate the raw material quality, choose to buy mask fabric (mainly the meltblown fabric) with the required transverse tension.




      Q4: Mask Bodie's pieces be unevenly hemmed and wrapped?

      A4: The raw material roll (usually the inner layer pp nonwoven) is not properly secured and the roll of fabric often wobbles from side to side, resulting in uneven wrapping.

      Solution: Check whether the reel is fixed loosely, etc., and ensure that the position of the 3 layers of cloth is correct before folding.




      Q5: Inconsistencies in the left and right lengths of mask straps?

      A5: For example, the left earloop is often shorter than the right earloop, which is not in the required range, and the short side is elongated due to the extra resistance, and then retracted after welding, resulting in insufficient length.

      Solution: Check whether there is additional resistance being applied to the earloop feeding. And buy the earloops with suitable placement.




      Q6: Inaccurate welding position of mask earloops, large deviation?

      A6: For automatic welding machines: mask bodies' lengths are not stable, resulting in a large misalignment of the mask piece during welding.
      For manual welding machines: in relation to worker proficiency.

      Solution: Use an automatic welding machine instead of manual welding machines and solve the problem of question 2 to ensure that the length of the mouthpiece is uniform and that the transverse and longitudinal displacements on the automatic welding track are within the tolerance of deviation.




      Part 2: Low Capacity Issues (compared to the expected max. machine capacity)


      Q7: One-day production capacity of mask body machine can not meet expectations?

      A7: According to our observations and statistics, the main reason is that continuous production time is not as expected. The original design and production of 10 hours, actually only produced more than 8 hours: the refueling time accounts for the main factor, followed by the raw material is not strong enough, will be Torn off, resulting in additional time for cloth refueling.

      Solution: Adapt raw material roll with a suitable diameter (too small, increasing the frequency of refueling, too large, not conducive to stable production).




      Q8: The output of the automatic earloop welding machine did not meet expectations, more labors needed then expectation (doubled)?

      A8: The left and right earloop feeding mechanism often interrupts production. In order to ensure that the final mask earloop length is stable, it is necessary to ensure that the earloop is not subjected to additional tension during the conveying process, i.e. no extra tension applied.

      In actual production, due to the earloop production process, earloops are either rolled into a roll or directly packed in plastic bags, which results in: you need two extra workers to smooth the twisted earloops to continue the welding process manually and repeatedly, very time consuming and labors costs added.

      Solution: Smooth the earloops under a natural tension-free state. The earloops supplied by us can solve this problem,  Minimize manual intervention on the ear strap rope, or you can buy similar earloops which are not heavily twisted.




      Conclusion:

      Only a small part of the various problems in the production of masks are caused by the mask making machines, and most of them are caused by the wrong purchase of raw materials.

      These problems can only be better discovered through actual production.

      This is also the reason why our mask making machine solution has been evolved, we have improved the equipment, and now to maximize the capacity of our mask making machines, we established server mask material standards aiming to solve the problems you might meet during the actual mask production, to get a smooth mask manufacturing process and eventually produce the qualified masks for medical staff use or daily protection application, you will need materials that meet these two requirements:

      1. Meet the quality requirements of the mask standards, such as particle filtration efficiency, bacterial filtration efficiency, breathing Resistance, penetration of synthetic blood (medical masks);

      2. Friendly to the mask making machines: material specifications suitable for the optimal production process, no extra interruption, maximize the mask production time.

      Buy the qualified mask raw material here (Best match to all types of our mask making machines):

      Or you can contact us for a quick quotation here:


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