Automatic Mask Making Machine APL110

① Need to be adjusted to match the capacity of the automatic earloop welding machine;

② The standard conveyor is not needed when you choose the APM10 automatic mask packing machine.

Ear loop inward forming at 110 pcs/min is a game-changer feature.

For mask manufacturers who have a requirement of inward ear loop masks, and want to keep the high-speed mask production efficiency like 110 pcs/min at the same time, this feature is a must-to-have.

No longer need to compromise speed for the ear loop folding inward function.

For the automatic mask packing process/machine, it’s critical to get the mask piles stacked neatly before them being packaged with the film:

• To make the final masks package having a uniform package appearance
• To increase the packaging qualification rate (if not stacked neatly, the film might be sealed unsuccessfully with the earloop or mask blocking between)

The Ultrasonic Earloop Welding Machine’s transmission mechanism is: servo motor + rubber conveyor belt, to ensure the welding speed, accuracy and stability of the mask ear belt.

However, the low-quality mask machines on the market still use the lowest-cost ordinary motor to drive the chain drive (similar to the chain of a bicycle). This structure is not only easy to break, increasing the number of maintenance and cost, but also the lubricating oil on the chain is easy to cause Contamination of masks.

When designing APL110 Mask Machine, our engineers take the elgant and uniform into consideration, which resulted in well-organized wires, tubes, data lines and details.

Benefits of keeping every detail uniform:

• No accident interuptions caused by wires loose, tubes diconected, and etc.
• Easy maintenance
• Elegant appearance

After we counted the sales data of mask machines from March to the end of September, we found that repurchase rate of TESTEX mask machines is up to 60%.

At the 2020 China (Dongguan) International Medical Epidemic Prevention and General Health Development Forum and Exhibition, TESTEX APL110 mask machine is the ONLY mask machine that dared to maintain the production of 110 pieces per minute throughout the exhibition. The stable quality is obvious to all .

In order to let oversea customers to check the stability of the mask machine, we continue to broadcast live on the Youtube platform for up to 2 to 3 hours.

Each generator will perform repeated wave overload tests under the condition of 3 times the load of the simulated normal production parameters, so that the equipment can be started normally under any high-load work and the components will not be damaged.

Each transducer will strictly detect core parameters such as resonance frequency, impedance and capacitance through professional instruments.

The steel mold adopts American D2 imported steel, processed by state-owned enterprises with advanced heat treatment technology, and the quality is excellent. The frequency, current and other data of the steel mold are strictly tested.

Aging test with ultrasonic combination:

Aging test standards

• Long wave mode: test time> 12 hours, temperature < 50 ℃;
• indirect wave mode: test time> 12 hours, temperature < 40 ℃

Only tested with 3 complete layers of materials, exterior 25 gsm PP non-woven, filter middle layer 25 gsm meltblown, and interior 25 gsm PP non-woven,  can we tell our mask making machines ready to perform well at our clients’ facility.

Mask making machine line is a system, so it need to be tested as a whole system, and serveral minutes of high speed production can tell very little of the system’s stability, the standard we use for APL110 is 4 days of production testing.

APL110 redesigned the position of the earloop fetching belt transmission structure, and changed the side transmission to the middle transmission. The uniform force makes a single belt have a longer service life and reduces the frequency and time of replacement of wearing parts.

The earloop feeding structure is redesigned, and the APL110’s design is closer to the ear belt raw material compared to APL80, shortening the earloop transmission distance and reducing the production interruption caused by the tension of the ear belt

Add the nose wire shortage detection function to the alert system (previous model only have the detection on the shortage of mask fabrics), when the nose bridge is used up to avoid the production of masks with missing nose bridge.

For customers who need to fold masks inwardly, without affecting the overall speed, a new device for inward folding masks has been added (Optional function).