Face Mask Material: PP Nonwoven Meltblown Fabric | ES Hot Air Cotton | Nose Wire | Earloops
Face mask materials are the base of qualified antiviral masks,
For flat earloop 3 ply face masks, the raw materials are pp non-woven fabric(external and interior layer), melt-blown fabric as the middle filter material, nose wire, and earloops to get better facial fit.
While for the KN95 face mask, more layers are applied, one or two meltblown fabric are added to achieve a better filtration efficiency, and hot air cotton(es fiber) is also used to produced kn95 face mask.
Face mask structure and material used:
3 ply flat mask structure and materials used
5 ply KN95 mask structure(Double-layered Meltblown)
Face Mask Material: Meltblown Fabric(Filter material)
Meltblown fabric is the indispensable part of an antiviral face mask material, without meltblown fabric, or made with unqualified meltblown fabric, the mask can not protect the wearer from the potential risk of infecting virus in the air.
Meltblown Fabric Specifications We Offer:
|Meltblown||White||25 g/m2||Width: 175mm |
Dia. 55 cm
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Face Mask Material: PP Nonwoven(suitable for flat mask and kn95 mask)
PP Nonwoven used as both external and interior fabric of the 3 ply face mask and the kn95 face mask, features in breathable, outer layer with splash resistance(on-demand, required in medical-surgical face mask), inner layer with good moisture absorption performance.
Non-woven Fabric for masks:
- Non-woven fabric usage: Masks, Disposable Face Mask, Medical Masks, KN95 Masks, N95 Mask.
|Flat mask |
|Blue/White||25 g/m2||Width: 175mm |
Dia. 55 cm
Download TESTEX PP-Nonwoven Quality Standard
The outer layer material KN95 mask used is much thicker than the one used for flat 3 ply mask(for the layer touching the face is the same), here are the specifications:
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Hot air cotton fabric
|Product Name:||Hot Air Cotton Non-Wonven ES Fiber||Width:||260mm/175mm|
|Material:||100% ES Fiber||weight:||45gsm|
|Counting unit:||1KG/Piece||Used:||For kn95 mask|
Check how we validate the Hot-air cotton fabric quality from these videos:
Check the hot-air cotton quality validation standard here.
Face Mask Material: Mask Earloops
Mask earloops are ropes with some flexibility, welded on the face mask by ultrasonic welding machine, used to get a better facial fit with comfortable wearing experience.
Earloops specifications(suitable for flat mask):
|Product name:||Mask earloops|
|Width and length:||3mm, 350 m/kg|
|Material:||Spandex / Nylon|
Earband for KN95 Masks:
|Product Name||16-pin 5mm mask/respirator earbands|
|Main raw material||nylon + spandex|
|*1kg is about 465 m|
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Face Mask Material: Nose Wire(Nose Clip/Fixture)
Nose wire is the part that makes a mask fit well to the nose shape, so as to reduce the leakage from the two sides of the nose.
Nose wire for flat mask specifications:
- Material: PVC/PE + zinc plated steel/Galvanized Wire
- Size: 0.85×2.9mm/0.9×3.0mm
- Weight: 400m/kg, 1 roll = 2000m = 5kg
- Color: White or customized
- Length: customized
Nose clip for KN95 mask specifications:
- Product name: KN95 built-in nose strip 4.8 mm double core wire
- Size: 4.8 mm width
- Core material: Galvanized soft iron wire(dual metal cores)
Any further questions about face mask material purchasing, please contact us:
It’s not an easy task to buy the qualified face mask materials, there are many speculators in the market that offering bad quality face mask materials, which can not be used to produce antiviral masks, we, TESTEX, as the mask-making machine manufacturer, mask testing instruments manufacturer, and also produce disposable 3 ply antiviral masks in our own workshop, we can identify the face mask materials quality before purchasing from our supplier by testing the face mask material sample in our textile testing lab with our instruments.
We have a series of testing instruments to validate the materials we source from the non woven fabric supplier, for example, we will use the Particle Filtration Tester to classify the filtration efficiency of the meltblown fabric, the differential pressure tester to test the breathability of the pp.spunbonded nonwoven fabric, and etc.
Our aim is to provide you with the right mask materials, which has high filtration efficiency and at the same time easy to breathe, these are two vital aspects when you buy melt blown fabric from non woven cloth suppliers, rather than negotiating on non woven fabric price only.
Particle Filtration Tester
Bacterial Filtration Tester
You should check the one-stop solution we offer to our customers, the qualified face mask material is just the base of the mask production business.
Non Woven Fabric/Cloth Supplier Introduction
The non woven fabric manufacturer was founded in 2004, headquartered in Guangzhou, after more than a decade of development, owning three non-woven companies in province Guangdong, Hubei, and Anhui, having 20 PP non-woven production lines, 5,000 square meters of clean and dust-free standard workshop, and the annual output of non-woven fabric can reach 40,000 tons.
As TESTEX upstream non woven polypropylene fabric suppliers, we will test each batch of the polypropylene spunbond non woven fabric they produced, and output with a testing report based on the testing result from our instrument, only qualified pp nonwoven meltblown cloth will then be packaged and marked as TEXINSTRU products.