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Automatic Mask Production Line APL80

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APL80 Automatic Mask Production Line is the latest medical mask production solution offered by TESTEX, featuring in:

  1. High capacity of 80 ~ 90 pcs / min;
  2. The movement control system adopts servo motors, offering the most stable welding actions, result in accurate earloop welding performance;
  3. Smaller 1+1 design, saving your shipping cost.

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Description

Click to Check the 110 Pcs/Min Mask Machine
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APL80 Automatic Medical Mask Making Machine Production Line Module

Full Automatic Face Mask Making Machine (APL80) is constructed with 3 major parts, they are automatic mask bodies forming machine, automatic earloop welding machine, and the conveyor.

The mask raw materials (Meltblown, Exterior & inner layer Spunbonds, and Nose wire) are formed together by the automatic mask body making machine, then be delivered to the automatic earloop welding machine and be weld with the earloop automatically, finally stacked on the conveyor.

MachineQtyCapacityTotal Output
Automatic Mask Body Making Machine1 Set120+ pcs/min80+ pcs/min①
Automatic Ultrasonic Earloop Welding Machine1 Set80+ pcs/min80+ pcs/min
Conveyor②1 Set--

① Need to be adjusted to match the capacity of the automatic earloop welding machine

② The movement frequency of the conveyor can be set on the automatic earloop welding machine controller, like 10 pcs, 15 pcs, 20 pcs …

Mask Bodies Making Machine

Automatic system to form 3 ply flat mask bodies, combine raw fabrics, three layers of pp non-woven, then form the creases, inserting nose clips and being weld together by ultrasonic welding device, finally cut into mask body pieces for next earloops welding procedure.

APL80_0001_mask machine

Specifications

  • Capacity: 120+ pcs/min
  • Power: 220 V 50 Hz 1 Kw
  • Machine size: 2810 * 640 * 1410 mm (L x W x H)
  • Machine weight: 351 Kg
custom logo on flat mask-testex-korea

Packaging info.

  • Package size: 2950 * 760 * 1560 mm (L x W X H)
  • Package weight: 469 Kg

Automatic Ultrasonic Earloop Welding Machine

Fully integrated with the automatic mask body machine, it will sense the mask body delivered from the body machine, then fetch and weld the one set of earloop on each mask body. The total process needs no manual operation, fully automatic production.

AUW80 Automatic Earloop Welding Machine

Specifications

  • Capacity: 80+ pcs/min
  • Power: 220 V 50 Hz 1.5 Kw
  • Drive type: servo motors
  • Air source: 0.4 ~ 0.7 MPa
  • Machine size: 1950 * 1050 * 1630 mm (L x W x H)
  • Machine weight: 311 Kg

Packaging info.

  • Package size: 2950 * 760 * 1560 mm (L x W X H)
  • Package weight: 469 Kg

Why Choose This Line?

 APL80 We offer
Automatic line in the market
ImageAPL80 TESTEX Offer Image
Automatic mask machines in the market
Capacity80+ pcs/min
80 is the minimum value we promise, the actual productivity can be 80 ~ 90 pcs
80 ~ 100 pcs/min
This is just the claimed capacity by the supplier, in fact, the actual production is less than 80 (due to the frequent interruption during the production, since the machine line has more components to sync)
How many earloop welding machines in one line?*
1 Set
2 Sets
Set-up4 hours set-up timeMany days of trial and error
Machine qualityBrand accessories: SMC cylinders, Servo motorsMost are no warranty for key components, which result in endless after-sales problems
Machine structure design
1+1 model design, specialized for exporting purpose, reduce the total shipping cost
1+2 design, compared to 1+1 design, add shipping volume up to 50%, which means about 50% extra cost
Main controller interface
Customized UI for mask production, easy & intuitive to use Language available: English, Korean, Chinese, and your language
Interfaces provided by suppliers, no optimization for mask production, poor translation
Services
Detailed video guides on machine installation, material loading, and troubleshooting;
Live-stream personal support by engineers with clear English communications
Timely & Professional
Most after-sales services are provided by sales only

Mask Raw Material Specifications & Consumption of APL80 Face Mask Production Line

 PhotoColorGSMSpecificationsLength/Mask
Weight/Mask
(g)
1 kg material can produce masks
(pcs)
1 ton material can produce masks
(pcs)
How many days 1 ton material can be used
(100k pcs/day)
(days)
One day material consumption
(100k pcs/day)
(kg)
Outer
Spunbond
spounbond fabric imageBlue/White/Pink25 g/㎡Width: 175 mm
7.2 kg/roll
Dia. 55 cm
175 mm0.81
1235 1,234,5681281
Meltblownmeltblown fabricWhite25 g/㎡Width: 175 mm
7.2 kg/roll
Dia. 55 cm
175 mm
0.81
1235 1,234,5681281
Inner
Spunbond
white non-wovenWhite25 g/㎡
Width: 195 mm
8 kg/roll
Dia. 55 cm
175 mm0.853
1172 1,172,3331285.3
Nose Clip
Wire
nose wire clip imageWhite350 m/kgWidth 3.2 mm
90 mm0.26
3889 3,888,8893926
Elastic
Earloop
elastic earloopWhite770 m/kgDia. 3 mm
195 x 2 mm
0.4719741,974,3592047.10

Note: The data used in the table are theoretically calculated results and used to estimate the consumption of raw materials only.

Buy With Confidence: 4 Days of Complete Testing For EVERY Machine Before Delivery








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